Hydraulic Power Packs & System Design

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Leverage our team's award-winning hydraulic systems and hydraulic power pack design expertise to turn your engineering ideas into prosperous and pioneering solutions.

Hydraulic Power Pack Case Study

One customer that we can tell you about, however, is Concorde – three times over! We have designed and supplied hydraulic systems to the ‘droop nose’ projects on Concorde G-AXDN at the Imperial War Museum in Duxford, Concorde G-BBDG at Brooklands Museum, Surrey and Concorde G-BOAC at the Manchester Airport Runway Visitor Park – bringing life back to these magnificent aircraft for visitors to enjoy for generations to come.

 

“It’s been a real pleasure dealing with Mark and the team at Hydraulics Online. They have been very accommodating throughout, giving expert advice backed up by full written technical specifications and, of course, provided the equipment. I have 100% trust in their work and project management, which makes my job a great deal easier, as I can fully focus on the bigger picture.”

Graham CahillProjects Director, Heritage Concorde

What is a hydraulic power pack; how does it work and other frequently asked questions…

A hydraulic power pack is a combination of: a prime mover / pump drive, hydraulic pump, reservoir and hydraulic controls to supply power to a hydraulic system. Hydraulic power packs are purposely designed to complete several operations with different forces and speeds. A hydraulic power unit (HPU) produces flow and pressure which enables it to drive hydraulic motors, hydraulic cylinders, and other corresponding components of a hydraulic system, either rotary or linear.

Some of the significant factors that influence a hydraulic power unit’s performance include pressure limits, power capacity, and reservoir volume. Physical characteristics, including size, power supply, and pumping strength are also important considerations. Here are some of the most frequently asked questions that we receive…

What types of hydraulic power pack can you supply?

We supply a vast range including:

  • Electric hydraulic power packs
  • 12 volt DC, 24 volt DC, 110 volt AC, 240 volt AC and 415v AC hydraulic power packs
  • Hydraulic power packs – driven by petrol or diesel engine.

Contact us to discuss your specific needs.

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Can you supply ATEX-certified hydraulic power packs for explosive environments?

We can provide certified, explosion-proof, intrinsically safe, hydraulic power packs, equipment and components that are compliant with the standards of the European ATEX directive.

Read more here

What needs to be considered when specifying a power pack?

There are a number of factors  influencing hydraulic power pack design including: the environment that the power unit will be used in; the application itself; type of prime mover; the forces and speeds required and the duty cycle. We can work through all these details with you when determining the exact hydraulic power pack specification your need.

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How do you calculate hydraulic power pack performance and capacity?

A number of factors influence a hydraulic power unit’s performance including pressure, flow (speed), power capacity available, and reservoir volume. Physical characteristics, including size, power supply, and pump flow and pressure are also important considerations.

Learn more in our Fluid Power Technical Knowledge Hub

Learn more

Do you do hydraulic power pack repairs?

In many cases well-repaired hydraulic equipment is indistinguishable from a brand new unit.

We offer a hydraulic repair service on power packs, pumps, motors, cylinders and other types of hydraulic equipment.

Please contact us to discuss your requirements.

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Do you supply hydraulic power pack components and accessories?

Yes, we do.

Our product range includes: electric motors, prime movers, pumps, filters, valves, hydraulic motors, hydraulic cylinders and actuators and more.

We only feature a selection of the hydraulic equipment and components that we can supply online here; get in touch with our award-winning technical team if you can’t find what you’re looking for.

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Which power pack manufacturers and other suppliers do you deal with?

We work with a huge portfolio of hydraulic brands and manufacturers. And because we’re independent, you’re guaranteed impartial technical advice and optimal solutions. Every time.

Please get in touch if there is a particular branded hydraulic power pack that you are looking for.

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Testimonials

“Hydraulics Online are the only company we’ve come across where we are able to give them these problem scenarios and they come back to us with a solution.

They have a vast knowledge of their technology and of system design and, because they are independent and not tied to any one manufacturer, I know they are giving us the best solution and the best products for that solution.”

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Custom Hydraulic Power Packs and Systems Design

Since our earliest days we’ve worked with businesses ranging from start-ups through to Fortune 500 companies and other household names delivering that same partnership approach, dedication and passion. Your success equals our success.

“Because Hydraulics Online is independent and not tied to any one manufacturer, I know that they are giving us the best solution and the best product for that solution.”

ChrisTechnical Director, Leading materials handling equipment supplier

I’m more than happy to order this hydraulic power pack with you, as the other five have been perfect for their various applications. Could I please have it under the order number “4041”.

… It’s been a great success: more power, speed and a quieter running system

Marine Services Company

We are the first choice for customers in over 130 countries worldwide, supplying a vast selection of hydraulic brands and components. You are guaranteed impartial, technical advice and optimal solutions. Every time.